Author: fabtechndm

We offer fabrication

Written on January 3, 2023. Posted in Products.

We do Fabrication…
At Fab-Tech Telford we use welding equipment with Metal Inert Gas (MIG) and Tungsten Inert Gas (TIG). And induction capabilities as well as areas for mechanical fixing and assembly.
We can help support you with each stage of the fabrication process including product design, time management, and budget requirements.

Experienced & professional welders
We ensure that all our experienced and professional welders receive continuous training. Which allows them to maintain their high levels of skills which can be used in a wide variety of different fabrication projects
Not only do we invest in onsite training, but also in high-tech equipment and technology which we believe are an essential component of our fabrication services.

Find out more
If you would like to know more about how we can help you and your business, then get in touch with one of the team on 01952 899144. Alternatively fill in the online contact form and one of the team will get back to you.

Visit our page on fabrication: Fabrication – Fab-Tech Telford (fabtechltd.co.uk)

Laser Cutting, Punching and Folding Metal – Simplify your production processes with our complete service

Written on November 8, 2022. Posted in Products.

Production processes can become complicated when you have to use separate suppliers for your laser cutting, punching, and folding metal services. Fab-Tech can help you reduce your workload by offering a complete package of all services available in one place. Not only does this reduce the time spent working with separate suppliers but it provides a cohesive service from start to finish. We’re ISO9001 certified to ensure rigorous quality control procedures and provide you with further peace of mind.

Laser cutting

We use an AMADA Ventis fibre optic laser cutting machine which holds up to 27 tonnes of steel and allows us to process in up to 9 gauges. Our state-of-the-art system can cut sheet materials up to 4x2m and up to 25mm in thickness for a high quality, precise job every time.

Punching

Our Trumpf high-speed punching utilizes CAM programming to reduce waste and optimize production. We have an integrated sheet feeder and automatic tool changes to produce maximum output in minimum time.

Folding metal

Fab-Tech offers custom metal folding using the latest technology to bend your metal into the necessary shape for you. We’ll assess the metal being used, requirements, dimensions, and more to ensure a high-quality service every time.

Reduce delays in production

By using one manufacturer for your laser cutting, punching and folding metal services, you reduce the risk of delays from cancellations and delays caused by different suppliers. When you use one company, any delays can be planned into production and accounted for when completing each stage.

Minimise your admin

When you have separate accounts with multiple suppliers, you can triple your admin load by having to contact and pay separate businesses for their work. Fab-tech offers all three services in one package so you have one point of contact, one complete bill, and less time spent away from your customers to work with us. We’ll take the stress out of your hands and make the process as smooth as possible.

Maintain a consistent level of quality

With the latest technology and experienced technicians, Fab-Tech guarantees a high level of quality at competitive prices and by using the same company throughout the production journey, you can guarantee the same level of quality at each individual stage. All products are checked extensively to ensure they meet our high standards for our work.

Get the best advice for the overall project

Our friendly team of staff can provide you with their expertise on all aspects of the production process, allowing you to see the whole project and any potential issues or advice as opposed to separate and potentially opposing advice when using different companies. Our advice can also be updated as the project is ongoing to adapt to any potential issue as quickly as possible.

Finding someone you can trust for your production services can be difficult and it can be difficult to find one company that can do it all. We can help. Fab-tech offers our laser cutting, punching, and folding metal services as a complete package so you can be looked after from start to finish and have the best experience possible.

Cam Programming

Written on October 10, 2022. Posted in Products.

Our CAM software can import .dwg, .dxf and. iges CAD files, flatten them and optimize cutting paths. The software can also add bend lines and sequences.
The software speeds up the process of estimating new jobs and programming them ready for production.

Programmes are stored centrally and called off via the QR code on the works order.
This prevents old programmes from being retained locally on machines and removes the risk of incorrect issue parts being produced. All programmes are backed up to cloud-based storage for security.

We are very committed to quality so that we can deliver the best service for our clients.
We have a long track record in quality manufacturing and have worked with a diverse range of clients across different sectors – now we want to work with you!

If you would like to know more about CAM Programming and how we can help you and your business, then get in touch with one of the team on 01952 899144 – alternatively fill in the online contact form and one of the team will get back to you.

Sheet Metal Bending

Written on September 15, 2022. Posted in Products.

We offer sheet metal bending. Our advanced bending solutions with 3D control can bend complex items up to 4 meters in length.

What is sheet metal bending?

Sheet metal bending is an effective way of creating things with different shapes, used for different things. It involves using forces to change the shape of your sheet. The outside force used, alters only the outside features of the sheet. However, the length and thickness of the sheet remain the same. The flexibleness of the sheet metal further allows it to undergo various shaping processes. Sheet metal bending is an important part of the fabrication process and at Fab-Tech Telford we are the experts and specialists in this field.

Here at Fab-tech Telford we use state of the art equipment: using AMADA’s HFE 3i press breaks gives us greater control when bending all ranges of materials. Bending programmes and sequences are optimised by our CAM Programming system to ensure quick process times and turnaround.

Fab-Tech Telford are the experts in sheet metal bending and if you would like to know more about how we can help you and your business, then get in touch with one of the team on 01952 899144 – alternatively fill in the online contact form and one of the team will get back to you.

Sheet Metal Punching

Written on August 15, 2022. Posted in Products.

Sheet metal punching is the method of high-speed punching of materials with integrated sheet feeder and automatic tool changes for high volume parts.
Sheet metal punching is one of the most cost-effective solutions when it comes to sheet metal fabrication.
At Fab-Tech Telford we offer a flexible and efficient sheet metal punching service that can be adapted to your project requirements and specifications.

Punching is a process in which tools and dies are used to punch holes in sheet metal. The punch makes a hole through the metal while dies (which are on the opposite side of the metal) guarantee a proper and accurate punch. These can be made to meet very specific sheet metal designs and shapes.
Sheet metal punching has become one of the most used in the fabrication industry due to its adaptiveness. The punching technique can be used on almost any type of metal from aluminium to iron, to stainless steel, and more. It’s also quite easy for a fabricator to combine dies they already must fit a specific mould. This allows the fabricator to meet the exact needs of the project at hand without costing too much and charging the customer more money than necessary for the project.

Sheet metal punching comes as an advantage compared to just pure laser cutting as you can make multiple moulding in the same set. Making your work quicker and more efficient.
Get in contact with us if you’re looking to know more about punching and how you can use this method of sheet metal fabrication for your business, then do not hesitate to call one of the team on 01952 899144 or fill in the online enquiry form.

Why is sheet metal punching the best option for you?

Written on July 11, 2022. Posted in Products.

Sheet metal punching is one of the most cost-effective solutions when it comes to sheet metal fabrication…
Punching is popular for several reasons, the most important being cost effectiveness and production volume. It is well suited to the speedy production of holes in medium to high volume production using sheet metal at relatively low costs.
At Fab-Tech Telford we offer a flexible and efficient sheet metal punching service that can be adapted to your project requirements and specifications.

Industry-leading technology: Our Trumpf high-speed punch compliments our laser cutting for high volume parts in light gauge materials.
Punch programmes are optimised through our CAM Programming system to ensure production speeds are optimised whilst reducing waste.
We have paired our punch with an automated sheet loader to allow us to run at maximum efficiency and low-cost production.

We offer Exceptional customer service…
At Fab-Tech Telford we are proud of our continued commitment to delivering fast and efficient customer service and quality workmanship.
As a result, all our experienced staff, constantly monitor the quality of our fabrication projects to ensure that they are produced exactly to our customer’s specifications and requirements
If you would like to know more about punching and how you can use this method of sheet metal fabrication for your business, then do not hessite to call one of the team on 01952 899144 or fill in the online enquiry form.

What is the ISO 9001 accreditation?

Written on June 13, 2022. Posted in Company News.

The ISO 9001 accreditation is delivered by the International Organisation of Standards, this certificate is the world’s most popular ISO standard and is applicable to any business that meets the criteria of standards.

Why is the ISO 9001 accreditation so popular?

Quite simply, the standard has the reputation of being the way that an organisation proves its quality credentials. That’s why ISO 9001 is requested in so many public and private sector tender situations and is so important to become certified, especially in the UK.

The main aspect of any successful business is great quality control. If you want your operation to succeed, your potential consumer base must be confident that the goods or services you offer meet or exceed expected standards. ISO 9001 is a quick and easy way for potential consumers to see if your company has put the time and effort into making sure your product or service is the best it can possibly be.

What are the benefits of this certification?

The ISO 9001:2015 Quality Management System specifies what your organisation needs to do:

To provide products and services that consistently meet customers’ needs
To enhance customer satisfaction through a process of continual improvement
To ensure it conforms with all applicable statutory and regulatory requirements

Becoming certified in ISO 9001:2015 can provide many benefits, both for your organisation and your customers.

Fab-Tech (Telford) Ltd is now ISO 9001:2015 certified

We are extremely proud of this achievement!

This standard is based on several quality management principles by which we at Fab-Tech abide by. This includes a strong customer focus, the motivation and implication of top management, the process approach, and continual improvement. Using ISO 9001 helps us ensure that customers get consistent, good quality products and services.
Quality is key to our success and as such, we employ industry recognised methodologies and standards aiding our manufacturing processes and services. Customer satisfaction and confidence in supply are the result of our ‘customer first’ approach and focus on quality.

To make an inquiry or to find out more about our services, get in touch with our specialist team.
01952 899144
sales@fabtechltd.co.uk

What is MIG welding?

Written on May 16, 2022. Posted in Industry News.

Fabrication and welding techniques are a big part of our services here at Fab-Tech Telford and we are often called upon to assemble different machined parts for our customers.

During this fabrication process, we use two different welding techniques called TIG (tungsten inert gas) and MIG (metal inert gas) – in this article we look at the MIG (metal insert gas) side of the process.

Understanding Metal Insert Gas welding

So, what is Metal Inert Gas (MIG) welding? This is a process that creates joints by feeding the electrode into molten metal, thus creating an arc between them. The two bases are melted together with this action; meanwhile, gas shielding protects your weld pool from airborne contaminants like dirt or rust particles entering through ventilation systems.

MIG welding is a great way to weld metal with the help of electricity. A wire electrode consists largely in its composition, which can be either cored or solid depending on what you’re looking for as far as quality goes – it all depends on how much control over the melting and cool down time your welder offers.

When the trigger of a MIG welding machine is pulled, an arc forms between this wire electrode and workpiece. The heat from that fusion melts both surfaces while also acting as filler metal for any cracks or gaps in between them – hence why some people call it “wire-welding.”

Shielded gases are essential when welding with MIG because they allow you to protect your workpiece or filler material from reacting in any unwanted ways.

The shield can be supplied through an annular (ring) nozzle that surrounds each joint, which means there’s no need for different types of shields depending upon what kind of metal we will be working with; this just makes things easier.

Our services

Experienced & professional welders

We ensure that all our experienced and professional welders receive continuous training which allows them to maintain their high levels of skills which can be used in a wide variety of different fabrication projects.

Not only do we invest in onsite training but also in high-tech equipment and technology which we believe are an essential component of our fabrication services.

Find out more

If you would like to know more about how we can help you and your business, then get in touch with one of the team on 01952 899144

Spotlight on: CAM Programming

Written on April 11, 2022. Posted in Company News.

What is CAM (Computer Aided Manufacturing) programming?

If you’re visiting this blog then you may already know that CAM programming involves using computer software and machinery to automate the manufacturing process. It usually works hand in hand with computer aided design to translate drawings and data into detailed instructions to create objects with a laser or cutting tool.

Without the need for manual intervention, having to set up machines and so on, CAM programming is great for producing fast and accurate results.

What is needed for a CAM system to function?

• Software that tells a machine how to make a product by generating toolpaths.
• Machinery that can turn raw material into a finished product.
• Post Processing converts toolpaths into a language machines can understand.

These three components still need to be overseen by human expertise on the factory floor. Bringing together software, machines and processes, CAM processing is something that we are proud to offer as part of our service.

Increasing production speed

CAM reduces waste and energy for enhanced manufacturing and production efficiency. This is achieved via increased production speeds, raw material consistency and more precise tooling accuracy. There is no design too tough for CAM Processing.

Highly sophisticated CAM Processing can follow the most complex patterns, so you can rest assured that if you choose our CAM service, you will be getting a quick supply of intricately uniform and accurate products.

High quality parts & lower costs

Since its inception, CAM has delivered a multitude of improvements to the manufacturing process, including:

Improved machine capabilities. CAM systems can take advantage of advanced 5-axis machinery to deliver more sophisticated and higher quality parts.
Improved machine efficiency. Today’s CAM software provides high-speed machine tool paths that help us manufacture parts faster than ever.
Improved material usage. With additive machinery and CAM systems, we can produce complex geometries with minimal waste, which means lower costs.

The business benefits of CAM Processing

In any industry time is money. This is where CAM Processing can make an impact.

Compared to manually operated machines, CAM generally offers greater speed, accuracy and consistency. As it is predominantly computer controlled – and machines don’t need to take breaks – the job completion time is reduced significantly, enabling customers to get their final products in a much shorter time frame.

If you would like to speak to our team about how your project would work with CAM Processing, please contact us now.

Fab-Tech (Telford) Ltd is now ISO 9001:2015 certified

Written on March 15, 2022. Posted in Company News.

We are extremely proud of this achievement!

Quality is key to our success and as such, we employ industry recognised methodologies and standards aiding our manufacturing processes and services. Customer satisfaction and confidence in supply are the result of our ‘customer first’ approach and focus on quality.

To make an inquiry or to find out more about our services, get in touch with our specialist team.
01952 899144
sales@fabtechltd.co.uk